08T3 integrated compact

08T3 integrated compact

Integrated Machines

Metal detector and Checkweigher combined in one machine, for small-medium format products with touchscreen display.

The 08T3 integrated compact is the ideal solution for inspection and testing in conformity concurrently with MID Directive and BRC standards. The product is first inspected by an MFS metal detector; if no contaminants are detected, the product continues towards the weighing plate, where its weight compliance is checked.

The unit has all the advanced features of the individual components that make it up, thereby ensuring in-depth, as well as thorough, checks.

Weighing range up to 1600 g
Display division from 0,5 g
Linear speed up to 100 m/min
Throughput up to 300 ppm
Accuracy* from ± 0,5 g
Pneumatic supply 0,6 Mpa
Air consumption (for ejection) 1 Nl
Power supply 230 V 50/60Hz single-phase
Power consumption 700 W
Mirror finishing of metal parts Stainless steel IP54-IP65
Climatic environment from 5°C up to +40°C non-condensing (closed)
Regulations Conformity with CE regulations and with international standards for Electrical Safety and Electromagnetic Compatibility

*depending on the weight, dimensions and type of product

Extremely limited overall dimensions
Combining a metal detector and a checkweigher into a single unit reduces the overall dimensions to a mere 800 mm in length, making this instrument ideal for insertion into production lines where the available space is a critical factor.

Multi-frequency technology
The multi-frequency electronics result in high-level immunity from environmental interferences (dry, humid, cool and frozen) and extremely high sensitivity to all magnetic and non-magnetic metals, including stainless metals, thereby guaranteeing top level performances.

Dual System
Weight is measured through a double load cell system. The two cells are positioned to the sides of the weighing plate: this allows the machine to be cleaned more quickly and efficiently than with other configurations, cutting maintenance costs and line downtime. Furthermore, the Dual System ensures extremely high accuracy and repeatability, even at high speeds.

Advanced, specific electronics
The 08T3 integrated compact model has two separate control panels. The detected weight data are managed via digital electronics with a touchscreen display, complete with self-calibration device, mobile average function and 200 storable programs.
The detected metal contaminant data are managed via digital electronics with alphanumeric display, complete with self-check, automatic balancing and tracking functions. Bi-dimensional image digital principle of operation and phase adjustment option.
Multi-level password protected access reduces human error to a minimum. An RS232 C serial port, Ethernet interface and UBS interface to communicate with the outside are also available. Multi-level password protected access reduces human error to a minimum.

Stable, safe and easily serviced mechanics
The machine consists of a metal detector with its conveyor and a weighing plate. The machine thus composed is supported by a structure in stainless steel tubing that gives stability and speeds up cleaning operations. The machine can be configured for belt stop or equipped with appropriate rejection and reject collection systems. All the models comply with the standard on protection, from IP54 to IP65. 

Experience
30 years of inspection and quality control: an experience that comes to life in every new model that is designed and built in our establishments. In particular, the 08T3 integrated compact is a summary of all the competences and skills of PRISMA INDUSTRIALE S.r.l., the only Italian company able to build an integrated checkweigher and metal detector. 

Quality
Italian passion for quality is reflected in every machine detail. The attention to every detail, guided by thirty years of experience, is the real added value of PRISMA machines. Finished down to the last detail and made of stainless steel, it is able to withstand intense washing cycles typical of the food industry.

Conformity with standards
The 08T3 integrated compact meets the ISO-FDA HACCP standard, the main directives (including, among others: OIML R51 - MID directives, FDA approvals, FAT/SAT IQ/OQ, CFR 21 parte 11) and complies with customer guidelines and standards (including, among others: BRC and Marks & Spencer).

Performance and Versatility
Our machines meet high levels of performance and product interchangeability; and wherever they are unable to reach, we can design a tailored system for every requirement.

Return on Investment
An important advantage of the 08D3 integrated compact is the savings: in fact, compared to buying a metal detector and a checkweigher, this integrated solution saves you both in terms of the purchase and on maintenance.

Convenience and simplicity
An advanced, specific interface and years of experience installing and integrating into production lines. The 08T3 integrated compact is equipped with Ethernet and USB interfaces to transmit data.

Rejection systems

Several types of rejection systems available to ensure the maximum level of certainty that defective products will be rejected: air-jet, cylinder ejectors.

Reject management systems

All the rejected product bins are protected by a key, allowing only authorised personnel to access them.

Alarms notification

Several types of alarm notifications, both visual and audio.

Wind-prevention tunnel

The instrument can be equipped with high resistance guards, which protect from the elements and any contaminants.

Special conveyors

08T3 integrated compact is available with belt or slat conveyors. PRISMA INDUSTRIALE can help you find the most suitable solution to handle your product.

24-column panel printer

An on-board printer to easily print production data.

Product program memory expansion

The settable product program limit can be exceeded by expanding the available memory and thereby further increasing the machine's versatility.

USB and Ethernet interface

interfaces to export and communicate production data in real time can be implemented on all PRISMA models.

Feed-back function

Allows you to send a signal to the on-board dosing device to reduce mean error, thereby preventing waste due to incorrect dosages and their rejects.

FAT/SAT, IQ/OQ validations, CFR21 part 11

We are available to perform tests and issue the related documents.

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