Integrated checkweigher and metal detector for small-medium format products.
The 08D3 integrated compact is the ideal solution for complete production control. The product is first inspected by an MFS metal detector; if no contaminants are detected, the product continues towards the weighing plate, where its weight compliance is checked.
Although the machine performs two separate product checks, the operator can manage both from a single centralised control panel.
The unit has all the advanced features of the individual components that make it up, thereby ensuring in-depth, as well as thorough, checks.
|Weighing range||up to 2600 g|
|Display division||from 0,5 g|
|Linear speed||up to 100 m/min|
|Throughput||up to 300 ppm|
|Accuracy*||from ± 0,5 g|
|Pneumatic supply||0,6 Mpa|
|Air consumption (for ejection)||1 Nl|
|Power supply||230 V 50/60Hz single-phase|
|Power consumption||700 W|
|Mirror finishing of metal parts||Stainless steel IP54-IP65|
|Climatic environment||from 5°C up to +40°C non-condensing (closed)|
|Regulations||Conformity with CE regulations and with international standards for Electrical Safety and Electromagnetic Compatibility|
*depending on the weight, dimensions and type of product
Extremely limited overall dimensions
Combining a checkweigher and metal detector into a single unit reduces the overall dimensions to a mere 800 mm in length, making this instrument ideal for insertion into production lines where the available space is a critical factor.
The multi-frequency electronics result in high-level immunity from environmental interferences (dry, humid, cool and frozen) and extremely high sensitivity to all magnetic and non-magnetic metals, including stainless metals, thereby guaranteeing top level performances.
Weight is measured through a double load cell system. The two cells are positioned to the sides of the weighing plate: this allows the machine to be cleaned more quickly and efficiently than with other configurations, cutting maintenance costs and line downtime. Furthermore, the Dual System ensures extremely high accuracy and repeatability, even at high speeds.
Simple, functional electronics
Centralised digital electronics with alphanumeric display to control the metal detector and checkweigher. Metal detector management is complete with self-check, automatic balancing and tracking functions. Bi-dimensional image digital principle of operation and phase adjustment option. Checkweigher management is complete with a self-calibration device and mobile average function. Stores up to 100 programs and has an RS232 C serial port available. Multi-level password protected access reduces human error to a minimum.
Stable, safe and easily serviced mechanics
The machine consists of a metal detector with its conveyor and a weighing plate. The machine thus composed is supported by a structure in stainless steel tubing that gives stability and speeds up cleaning operations. The machine can be configured for belt stop or equipped with appropriate rejection and reject collection systems. All the models comply with the standard on protection, from IP54 to IP65.
30 years of inspection and quality control: an experience that comes to life in every new model that is designed and built in our establishments. In particular, the 08D3 integrated compact is a summary of all the competences and skills of PRISMA INDUSTRIALE S.r.l., the only Italian company able to build an integrated checkweigher and metal detector.
Italian passion for quality is reflected in every machine detail. The attention to every detail, guided by thirty years of experience, is the real added value of PRISMA machines. Finished down to the last detail and made of stainless steel, it is able to withstand intense washing cycles typical of the food industry.
Conformity with standards
The 08D3 integrated compact meets the ISO-FDA HACCP standard, the main directives (including, among others: OIML R51 - MID directives, FDA approvals, FAT/SAT IQ/OQ) and complies with customer guidelines and standards (including, among others: BRC and Marks & Spencer).
Performance and Versatility
Our machines meet high levels of performance and product interchangeability; and wherever they are unable to reach, we can design a tailored system for every requirement.
Return on Investment
An important advantage of the 08D3 integrated compact is the savings: in fact, compared to buying two separate machine, this solution saves you both in terms of the purchase and on maintenance.
Convenience and simplicity
A simple, streamlined user interface and years of experience installing and integrating into production lines. All the models can be equipped with Ethernet and USB interfaces to transmit data and all the machines can also be connected to a single, centralised data collection system, our Data Manager Tracking.
Several types of rejection systems available to ensure the maximum level of certainty that defective products will be rejected: air-jet, cylinder ejectors.
All the rejected product bins are protected by a key, allowing only authorised personnel to access them.
Several types of alarm notifications, both visual and audio.
The instrument can be equipped with high resistance guards, which protect from the elements and any contaminants.
08D3 integrated compact is available with belt or slat conveyors. PRISMA INDUSTRIALE can help you find the most suitable solution to handle your product.
An on-board printer to easily print production data.
The settable product program limit can be exceeded by expanding the available memory and thereby further increasing the machine's versatility.
interfaces to export and communicate production data in real time can be implemented on all PRISMA models. The model is compatible with our DMT software, which allows for convenient direct remote control over the entire production process.
Allows you to send a signal to the on-board dosing device to reduce mean error, thereby preventing waste due to incorrect dosages and their rejects.
We are available to perform tests and issue the related documents.