Combined Checkweigher + X-ray, equipped with touch-screen panel, for small-medium format products of any type, even with metal film or aluminum foil.
The best of inspection technology, integrated with the best-selling Italian checkweigher in the world.
The product is first inspected by a top-level X-ray system; if the check does not detect contaminants, the product continues its path on the weighing plate, where its weight conformity is checked.
The group has all the advanced features of both the checkweigher and the X-ray, thus guaranteeing the product's compliance with the restrictive parameters set by the European Directives (MID) and by market standards (BRC, Marks & Spencer, etc.).
|Weighing range||up to 3200 g|
|Linear speed||up to 100 m/min|
|Throughput||up to 300 ppm|
|Display division||from 0,5 g|
|Accuracy*||from ± 0,5 g|
|Pneumatic supply||0,6 Mpa|
|Power supply||230 V 50/60Hz single phase|
|Power consumption||2200 W|
|X-ray generator||100 W|
|X-ray sensor||250 mm|
|X-ray emission||< 1 μSv/h fully contained inside the structure|
|Curtains||lead-free, infeed and outfeed, FDA approved|
|Mirror finishing of metal parts||Stainless steel AISI 304 for food and pharma environments|
|Climatic environment||from 5°C up to +40°C non-condensing (closed)|
*depending on the weight, dimensions and type of product
Extremely limited overall dimensions
Combining a checkweigher and a X-ray system into a single unit reduces the overall dimensions to 2000 mm in length, making this instrument ideal for insertion into production lines where the available space is a critical factor.
Top-level generator and sensor
High-end generator and sensor, three-years warranty. Low-energy radiation, for a better detection performance, lower maintenance, reduced consumption and safety of the operator as well as end-user at the highest market level.
Safety for the product and the operator
3 rows of protection curtains infeed and as many outfeed, all lead-free: emissions are certified below 1 μSv/h and completely contained inside the structure.
3 safety switches on the doors, an emergency stop button and a key switch which turns off the X-ray generator immediately. Moreover: on-screen warnings, start/stop switch, visual and acoustic alarms and inner cooling system.
Stable, safe and easily serviced mechanics
The smooth design ensures sturdiness and stability, facilitating at the same time cleaning and sanitizing operations of the equipment. Entirely made of AISI 304 stainless steel for food and pharmaceutical industries.
Conveyor belt TPU approved for food use FDA e EU. The conveyor quick release system allows the belt to be replaced in extremely short times and without the need to remove the machine from the production line.
Advanced, intuitive electronics
Intuitive interface, easy in consultation as well as recipes setting.
Digital electronics with 15" color TFT display with touch screen panel (IP69), with 3-level password protected access, remote input / output on Ethercat protocol, self-check function, event history and rejections log. All the models can be equipped with Ethernet and USB interfaces to transmit data.
Weight is measured through a double load cell system. The two cells are positioned to the sides of the weighing plate: this allows the machine to be cleaned more quickly and efficiently than with other configurations, cutting maintenance costs and line downtime. Furthermore, the Dual System ensures extremely high accuracy and repeatability, even at high speeds.
Documentation and Conformity with standards
Thanks to the certified safety of the X-ray equipment, NEITHER “classified zones”, NOR classification of personnel as “exposed worker”, NOR periodic physical monitoring are required. Furthermore PRISMA provides all the documentation the Employer is in charge of, and that the latter just will have to send to the designated authorities. 2XR11 + 08T3 meets the ISO-FDA HACCP standard, the main directives (including, among others: OIML R51 - MID directives, FDA approvals, FAT/SAT IQ/OQ) and complies with customer guidelines and standards (including, among others: BRC and Marks & Spencer).
35 years of inspection and quality control: an experience that comes to life in every new model that is designed and built in our establishments.
Italian passion for quality is reflected in every machine detail. The attention to every detail, guided by thirty years of experience, is the real added value of PRISMA machines. Finished down to the last detail and made of stainless steel, it is able to withstand intense washing cycles typical of the food industry.
Performance and Versatility
Our machines meet high levels of performance and product interchangeability; and wherever they are unable to reach, we can design a tailored system for every requirement.
Return on Investment
An important advantage of the 08D3 integrated compact is the savings: in fact, compared to buying two separate machine, this solution saves you both in terms of the purchase and on maintenance.
Convenience and simplicity
A simple, streamlined user interface and years of experience installing and integrating into production lines. All the models can be equipped with Ethernet and USB interfaces to transmit data and all the machines can also be connected to a single, centralised data collection system, our Data Manager Tracking.
Several types of rejection systems available to ensure the maximum level of certainty that defective products will be rejected: air-jet, cylinder ejectors.
All the rejected product bins are protected by a key, allowing only authorised personnel to access them.
Several types of alarm notifications, both visual and audio.
The instrument can be equipped with high resistance guards, which protect from the elements and any contaminants.
2XR11 + 08T3 is available with belt or slat conveyors. PRISMA INDUSTRIALE can help you find the most suitable solution to handle your product.
An on-board printer to easily print production data.
The settable product program limit can be exceeded by expanding the available memory and thereby further increasing the machine's versatility.
interfaces to export and communicate production data in real time can be implemented on all PRISMA models. The model is compatible with our DMT software, which allows for convenient direct remote control over the entire production process.
Allows you to send a signal to the on-board dosing device to reduce mean error, thereby preventing waste due to incorrect dosages and their rejects.
We are available to perform tests and issue the related documents.