Inspection systems

Vertical Metal detectors for granular and powder products in high flow tubing and piping

The instrument is used in vertical packaging lines: the product goes through the circular transit aperture which, upon detecting metal contaminants, emits an alarm, allowing it to be removed.

The MDC11 is positioned immediately upstream of the packaging machine, just before the product falls into the package, in order to exclude the possibility of further contaminants getting in between detection and closing the package, which can be made from any material.

The transit aperture is made with inert materials that ensure the coil is completely sealed. The multi-frequency electronics, combined with advanced functions - like self-checkautomatic calibration and tracking - guarantee top level performance and fully meet the most common standards (including, among others: BRC, Marks & Spencer...) and the need to minimise false rejects. 

Product transit aperture diameter: 130 to 240 mm, with a maximum scanning potential of 100 m/minute and it is able to detect any type of metal contaminant: ferrous, non-ferrous and stainless.

Power supply 230 V 50/60Hz single-phase
Power consumption 200 W
Mirror finishing of metal parts Stainless steel IP54-IP65
Climatic environment from 5°C up to +40°C non-condensing (closed)
Regulations Conformity with CE regulations and with international standards for Electrical Safety and Electromagnetic Compatibility

Multi-frequency technology
The multi-frequency electronics result in high-level immunity from environmental interferences (dry, humid, cool and frozen) and extremely high sensitivity to all magnetic and non-magnetic metals, including stainless metals, thereby guaranteeing top level performances. 

Simple, functional electronics
Digital electronics with alphanumeric display complete with self-check, automatic balancing and tracking functions. Bi-dimensional image digital principle of operation. Possibility of adjusting phases and storing up to 100 programs. A RS232 C serial port is also available. Multi-level password protected access reduces human error to a minimum.

Stable, safe and easily serviced mechanics
The machine consists of a metal detector coil and an electronic device with its control panel, supplied in a separate stainless panel with IP65 protection. The coil has a transit aperture made of inert material that ensures it is completely sealed and allows it to come in direct contact with the product. The aperture is available in several sizes, with diameters from 130 to 240 mm, and relative product flows. 

30 years of inspection and quality control: an experience that comes to life in every new model that is designed and built in our establishments.

Italian passion for quality is reflected in every machine detail. The attention to every detail, guided by thirty years of experience, is the real added value of PRISMA machines. Finished down to the last detail and made entirely of stainless steel, it is able to withstand intense washing cycles, which can be done extremely quickly. 

Conformity with standards
The MDC11 meets the ISO-FDA HACCP standard, the main directives (including, among others: FDA approvals, FAT/SAT IQ/OQ) and complies with customer guidelines and standards (including, among others: BRC and Marks & Spencer).

Performance and Versatility
Our machines meet high levels of performance and product interchangeability; and wherever they are unable to reach, we can design a tailored system for every requirement.

Return on Investment
Imagine how much you can save with a machine that does not waste product, generate false rejects or force production standstills and that protects the brand. Savings that extend over the years, thanks to the high quality of the materials and the longevity of the machine, which are at top market levels. Our sales team knows how to find the solution that best suits any type of budget and expected financial return. 

Convenience and simplicity
A simple, streamlined user interface and years of experience installing and integrating into production lines. All the models can be equipped with Ethernet and USB interfaces to transmit data.

Alarms notification

Several types of alarm notifications, both visual and audio.

Product program memory expansion

The settable product program limit can be exceeded by expanding the available memory and thereby further increasing the machine's versatility.

USB and Ethernet interface

interfaces to export and communicate production data in real time can be implemented on all PRISMA models.

FAT/SAT, IQ/OQ validations

We are available to perform tests and issue the related documents.

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